PET intextion molding machine(JPM90~650)_GUANGDONG WIA PRECISION MACHINERY CO.,LTD

Precision structure
Parameter table
Template specification

CLAMPING UNIT

TECHNICAL CHARACTERISTICS
· Being optimized by finite element analysis,the even stress distribution on the platen minimizes the chance of deformation while can prolong its life time also.
· Parameters optimization design of connecting rod structure, guarantee run fast and smooth, small hedge-click
· Oversized ties bar margins, may mold thickness and mould opening stroke can carrying larger molds
· Use quantitative distribution of lubrication systems, lubrication of high pressure, high reliability
· Hydraulic motor drive gear adjusting, mould adjusting quickly and accurately.
· Low pressure mold protection function. Multiple ejector mode optional. High precision control of clamping and ejector position
STANDARD FEATURES
· Integral casting high intensity platen and toggle
· Mechanical and electric dual protection device
· Mold cooling water dispenser
· Floor place reserved for robot installation
· Code template hole template
OPTIONAL FEATURES
· Increase mold thickness
· Hydraulic core pul
· Rotate drawing
· Air ejector
· Hydraulic or electric daylight adjustment
· Mold Opening mechanical limit stop
· Mold hang up device
· Widening of safety door
· Automatic safety door
· T-slot mold platen

Alternate

INJECTION UNIT

TECHNICAL CHARACTERISTICS
· Alloy steels nitrided screw and wear resistance of nozzle's pieces achievable quality of high performance plasticizing.
· Adopted with integral casting unit base, reinforced the rigidity of the injection unit, injection work more smoothly.
· Modular screw barrel design, replacing different components quickly and easily.
· Adopted with mobile hopper replacing raw materials quickly and easily.
· Nozzle temperature control can be selected pid or percentages, easy operations.
· Six- stage injection , Five-stage holding pressure and three-stage plasticizing control to meet different product requirements
· Precise material temperature control to ensure quality
· A variety of specially designed screw component options
STANDARD FEATURES
· Alloy steel material nitride screw set
· Mono cylinder movement injection device
· Mobile hopper unit device
· Nozzle micro manipulator
· Cylinder's heat insulation cover
· Nozzle protective cover
OPTIONAL FEATURES
· Increase injection weight
· Extended nozzle
· Enlarge or reduce hydraulic motor power
· Bi- metallic screw and barre
· Spring type self-lock nozzle
· Hard chrome plated screw component
· Special use screw components
· Numeric control of plasticizing and back pressure.

HYDRAULIC SYSTEM

TECHNICAL CHARACTERISTICS
· Environmental Protection-----
Heat due to overflow will not occur, hydraulic oil cooling water requirements simply by quantitative 40%-60% of fix pump, using precision bypass filter, good cleanliness control of hydraulic oil using oil period of up to five years.
· Reliable-----
Adopts imported hydraulic components, high reliability, long life cycle
· High speed-----
Adopted with Japan YUKEN/NACHI proportion high response variable pump, fast response, and compare with the same powerfix pump output displacement greater 15%-20%
· Power Saving-----
And compared to conventional fix pump machines can save power 25%-50%
· Low Noise-----
Rational design of hydraulic control manifolds, less pressure loss, high integration, the unique quiet noise makes the machine run smoothly.

STANDARD FEATURES
· High response proportional variable pump system
· Plasticizing and back pressure regulator
· Precision filter bypass · Efficient oil cooling system.
· All imported hydraulic control valve and sealed components
· Magnetic particle separator
· One stage hydraulic core pull (JPM320-JPM650)
· Two stage hydraulic core pull(JPM780-JPM1000)
OPTIONAL FEATURES
· Upgrade pump and motor
· Independent oil temperature control
· Hydraulic safety protection
· Upgrade oil cooler
· Accumulator Injection
· Servo motor control system
· Closed-loop control variable displacement pump
· Synchronous plasticizing, ejection or core pulling.

CONTROL SYSTEM

TECHNICAL CHARACTERISTICS
· Taiwan MIRLE high performance controller.large-screen displays, friendly use interface, easy to operate.
· Multi-PID barrel temperature control, adjustable independent PID parameters can obtain accurate temperature control.Automatic mold adjustment mode function, die changing fast, easy.
· Adopted with linear transducer control die move,injection and ejector stroke,parameter set more easy and precision.Production statistics and parameters history, production process control.Computer hardware fault inspection and alarm function, multiple hydraulic core pulling and rotating release features.
· Timing to prevent heating and insulation functions.Cold start protection (Screw).Support for network-attached lines to the remote monitor function.Screw speed detection and automatic cleaning function.Fault logging and parameter modification record.
· Computer setting automatic lubrication function. 240 molds data storage and robot interface. Injection end-shot Digital, curved line double statistics feature. Online convert I/O function.
· Precision linear adjustment of output pressure and flow capabilities.Smart segmentation slope adjustment function.
STANDARD FEATURES
· Taiwan mirle high performance controller.
· Large screen color display
· Robot interface
· Humanized process parameter setting
· Monitor routine
· Emergency stop switch
· Emergency stop switch
· Spare electrical outlet
OPTIONAL FEATURES
· Multi color alarm lights
· Taiwan Techmation
· Extra electrical outlet
· Extra rear door emergency stop switch

Specific Injection Molding Machine Parameters for JPM-PET Beverage Bottle, Oil Bottle and Wide-mouth Bottle Embryo

Specification	UNIT	JPM90V-PET	JPM120V-PET	JPM160V-PET	JPM200V-PET	JPM260V-PET	JPM320V-PET	JPM400V-PET	JPM480V-PET	JPM650V-PET
Shot volume	cm³	212	301	422	692	1150	1758	2544	3011	3533
Shot weight(PET)	g	254	361	506	830	1384	2110	3052	3613	4240
Shot weight(PET)	Oz	8.9	12.6	17.8	29.2	48.8	74.3	107.5	127	149.3
Screw diameter	mm	40	45	50	60	70	80	90	95	100
Injection pressure	Mpa	150	138	150	122	118	126	128	130	126
Screw L/D ratio	l/d	23∶1	23∶1	23∶1	23∶1	23∶1	23∶1	23∶1	23∶1	23∶1
Screw stroke	mm	170	190	215	245	300	350	400	425	450
Screw speed	rpm	0-225	0-240	0-270	0-190	0-215	0-170	0-160	0-195	0-185
Shot Speed	（g/s )	150	205	240	375	560	590	655	755	1065
Clamping force	KN	900	1200	1600	2000	2600	3200	3800	4800	6500
Opening stroke	mm	320	340	410	460	520	580	730	755	880
Platen dimension	mm×mm	540×540	600×600	670×670	740×740	835×835	950×950	1055×1055	1165×1135	1340×1310
Distance between tie bars	mm×mm	360×360	410×410	460×460	510×510	580×580	670×670	730×730	830×800	930×900
Max.daylight	mm	680	790	910	1010	1120	1235	1460	1555	1750
Moldthickness(min-max)	mm	130-360	145-450	160-500	185-550	195-600	220-655	280-730	265-800	300-870
Ejector stroke	mm	100	100	120	150	180	180	205	250	280
Ejector force	KN	34.3	42	49	77	111	111	137	137	151
Number of ejector		4+1	4+1	+1	4+1	8+1	8+1	12+1	12+1	12+1
Hydraulicsystem pressure	Mpa	17.5	17.5	17.5	17.5	17.5	17.5	17.5	17.5	17.5
VaiablePump	kw	11	15	18.5	22	30	37	45	55	60
Heating capacity	kw	12.4	14.5	18	24.3	29.6	43.4	51.8	60	65
Number of temp, controls zones		4	5	5	5	6	6	6	6	6
Oiltankcapacity	L	144	160	228	240	435	620	848	919	1010
Dimension (L×W×H)	m	4.4×1.2×1.8	4.53×1.2×1.8	5.1×1.3×2.0	5.66×1.4×2.1	6.45×1.3×2.2	6.96×1.4×2.2	7.8×1.65×2.2	8.2×1.9×2.3	9.2×1.9×2.4
Machine weight	kg	3000	3500	4500	5500	10000	13000	17000	20000	30000

Parameters of JPM-PET Special Injection Molding Machine for Cosmetics

Specification	UNIT	JPM90V-PET	JPM120V-PET	JPM160V-PET	JPM200V-PET	JPM260V-PET	JPM320V-PET	JPM400V-PET	JPM480V-PET	JPM650V-PET
Shot volume	cm³	212	301	422	581	1057	1545	2163	2702	3188
Shot weight(PET)	g	254	361	506	697	1268	1854	2595	3242	3826
Shot weight(PET)	Oz	8.9	12.6	17.8	24.5	44.6	65.3	91.3	114	134.7
Screw diameter	mm	40	45	50	55	67	75	83	90	95
Injection pressure	Mpa	150	138	150	145	128	143	150	144	139
Screw L/D ratio	l/d	20.5∶1	20.5∶1	20.5∶1	20.5∶1	21∶1	21∶1	21∶1	21∶1	21∶1
Screw stroke	mm	170	190	215	245	300	350	400	425	450
Screw speed	rpm	0-180	0-190	0-215	0-150	0-155	0-150	0-130	0-160	0-160
Shot Speed	（g/s )	120	165	190	247	329	457	497	640	813
Clamping force	KN	900	1200	1600	2000	2600	3200	3800	4800	6500
Opening stroke	mm	320	340	410	460	520	580	730	755	880
Platen dimension	mm×mm	540×540	600×600	670×670	740×740	835×835	950×950	1055×1055	1165×1135	1340×1310
Distance between tie bars	mm×mm	360×360	410×410	460×460	510×510	580×580	670×670	730×730	830×800	930×900
Max.daylight	mm	680	790	910	1010	1120	1235	1460	1555	1750
Moldthickness(min-max)	mm	130-360	145-450	160-500	185-550	195-600	220-655	280-730	265-800	300-870
Ejector stroke	mm	100	100	120	150	180	180	205	250	280
Ejector force	KN	34.3	42	49	77	111	111	137	137	151
Number of ejector		4+1	4+1	4+1	4+1	8+1	8+1	12+1	12+1	12+1
Hydraulicsystem pressure	Mpa	14.5	17.5	17.5	17.5	17.5	17.5	17.5	17.5	17.5
VaiablePump	kw	7.5	11	15	18.5	22	30	37	45	55
Heating capacity	kw	10.8	12.8	15.7	19.7	28.5	37.06	43.4	60	65
Number of temp, controls zones		4	5	5	6	6	6	6	6	6
Oiltankcapacity	L	144	160	228	240	435	620	848	919	1010
Dimension (L×W×H)	m	4.4×1.2×1.8	4.53×1.3×1.8	5.1×1.3×2.0	5.66×1.4×2.1	6.45×1.3×2.2	6.96×1.4×2.2	7.8×1.65×2.2	8.48×1.9×2.3	9.2×1.9×2.4
Machine weight	kg	3000	3500	4500	5500	10000	13000	17000	20000	30000

PET intextion molding machine(JPM90~650)

CLAMPING UNIT

INJECTION UNIT

HYDRAULIC SYSTEM

CONTROL SYSTEM

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