JPM560V Varible pump system energy saving series
injection molding machine

Energy Saving / High Efficiency
/ Precision Injection

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  • Precision structure
  • Parameter table
  • Template specification
CLAMPING UNIT

TECHNICAL CHARACTERISTICS
· Being optimized by finite element analysis,the even stress distribution on the platen minimizes the chance of deformation while can prolong its life time also.
· Parameters optimization design of connecting rod structure, guarantee run fast and smooth, small hedge-click
· Oversized ties bar margins, may mold thickness and mould opening stroke can carrying larger molds
· Use quantitative distribution of lubrication systems, lubrication of high pressure, high reliability
· Hydraulic motor drive gear adjusting, mould adjusting quickly and accurately.
· Low pressure mold protection function. Multiple ejector mode optional. High precision control of clamping and ejector position
STANDARD FEATURES
· Integral casting high intensity platen and toggle
· Mechanical and electric dual protection device
· Mold cooling water dispenser
· Floor place reserved for robot installation
· Code template hole template
OPTIONAL FEATURES
· Increase mold thickness
· Hydraulic core pul
· Rotate drawing
· Air ejector
· Hydraulic or electric daylight adjustment
· Mold Opening mechanical limit stop
· Mold hang up device
· Widening of safety door
· Automatic safety door
· T-slot mold platen

INJECTION UNIT

TECHNICAL CHARACTERISTICS
· Alloy steels nitrided screw and wear resistance of nozzle's pieces achievable quality of high performance plasticizing.
· Adopted with integral casting unit base, reinforced the rigidity of the injection unit, injection work more smoothly.
· Modular screw barrel design, replacing different components quickly and easily.
· Adopted with mobile hopper replacing raw materials quickly and easily.
· Nozzle temperature control can be selected pid or percentages, easy operations.
· Six- stage injection , Five-stage holding pressure and three-stage plasticizing control to meet different product requirements
· Precise material temperature control to ensure quality
· A variety of specially designed screw component options
STANDARD FEATURES
· Alloy steel material nitride screw set
· Mono cylinder movement injection device
· Mobile hopper unit device
· Nozzle micro manipulator
· Cylinder's heat insulation cover
· Nozzle protective cover
OPTIONAL FEATURES
· Increase injection weight
· Extended nozzle
· Enlarge or reduce hydraulic motor power
· Bi- metallic screw and barre
· Spring type self-lock nozzle
· Hard chrome plated screw component
· Special use screw components
· Numeric control of plasticizing and back pressure.

HYDRAULIC SYSTEM

TECHNICAL CHARACTERISTICS
· Environmental Protection-----
Heat due to overflow will not occur, hydraulic oil cooling water requirements simply by quantitative 40%-60% of fix pump, using precision bypass filter, good cleanliness control of hydraulic oil using oil period of up to five years.
· Reliable-----
Adopts imported hydraulic components, high reliability, long life cycle
· High speed-----
Adopted with Japan YUKEN/NACHI proportion high response variable pump, fast response, and compare with the same powerfix pump output displacement greater 15%-20%
· Power Saving-----
And compared to conventional fix pump machines can save power 25%-50%
· Low Noise-----
Rational design of hydraulic control manifolds, less pressure loss, high integration, the unique quiet noise makes the machine run smoothly.

STANDARD FEATURES
· High response proportional variable pump system
· Plasticizing and back pressure regulator
· Precision filter bypass · Efficient oil cooling system.

· All imported hydraulic control valve and sealed components
· Magnetic particle separator
· One stage hydraulic core pull (JPM320-JPM650)

· Two stage hydraulic core pull(JPM780-JPM1000)
OPTIONAL FEATURES
· Upgrade pump and motor
· Independent oil temperature control
· Hydraulic safety protection
· Upgrade oil cooler

· Accumulator Injection
· Servo motor control system
· Closed-loop control variable displacement pump
· Synchronous plasticizing, ejection or core pulling.




CONTROL SYSTEM

TECHNICAL CHARACTERISTICS
· Taiwan MIRLE high performance controller.large-screen displays, friendly use interface, easy to operate.
· Multi-PID barrel temperature control, adjustable independent PID parameters can obtain accurate temperature control.Automatic mold adjustment mode function, die changing fast, easy.
· Adopted with linear transducer control die move,injection and ejector stroke,parameter set more easy and precision.Production statistics and parameters history, production process control.Computer hardware fault inspection and alarm function, multiple hydraulic core pulling and rotating release features.
· Timing to prevent heating and insulation functions.Cold start protection (Screw).Support for network-attached lines to the remote monitor function.Screw speed detection and automatic cleaning function.Fault logging and parameter modification record.
· Computer setting automatic lubrication function. 240 molds data storage and robot interface. Injection end-shot Digital, curved line double statistics feature. Online convert I/O function.
· Precision linear adjustment of output pressure and flow capabilities.Smart segmentation slope adjustment function.
STANDARD FEATURES
· Taiwan mirle high performance controller.
· Large screen color display
· Robot interface
· Humanized process parameter setting
· Monitor routine
· Emergency stop switch
· Emergency stop switch
· Spare electrical outlet
OPTIONAL FEATURES
· Multi color alarm lights
· Taiwan Techmation
· Extra electrical outlet
· Extra rear door emergency stop switch



Specification

UNIT

JPM560V

A

B

C

Shot volume

cm³

1877

2411

3011

Shot weight(ps)

g

1764

2267

2830

Oz

62.3

80.1

100

Screw diameter

mm

75

85

95

Injection pressure

Mpa

208

162

130

Screw L/D ratio

l/d

24

21

19

Screw stroke

mm

425

Screw speed

rpm

0-135

Clamping force

KN

5600

Opening stroke

mm

850

Platen dimension

mm×mm

1230×1210

Distance between tie bars

mm×mm

880×860

Max.daylight

mm

1700

Moldthickness(min-max)

mm

300-850

Ejector stroke

mm

280

Ejector force

KN

137

Number of ejector

 

12+1

Hydraulic system pressure

Mpa

17.5

JPM-V VaiablePump

kw

48

Heating capacity

kw

31.3

Number of temp, controls zones

 

6

Oil tank capacity

L

910

Dimension (LxWxH)

m

8.7×1.9×2.3

Machine weight

kg

25000


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